Crystal Industrial Syndicate Pvt. Limited, incorporated in the year 1991, is an ISO 9001 : 2000, ISO 14001 : 2004, OHSAS 18001 : 2007 Company and was started by two graduate engineers with the objective to serve the Indian Industry with products like Steam Jet Ejectors & Wet Scrubbing Systems.
Crystal later on diversified into design, fabrication, and commissioning of equipments such as pressure vessels, heat exchangers, columns, plant pressure piping for various chemical, petrochemical, fertilizer and other process industries.
Crystal has also specialized into design and fabrication of various intricate and complex equipments, components, assemblies, and sub-assemblies, of cast, forged, welded, machined construction for Indian Defense and Nuclear Sector.
Crystal has now mastered the technology of carrying out Corrosion Resistance Weld Overlay of Monel, Inconel 625, Incoloy 825, Hastelloy B3, Hastelloy C-276, Hastelloy C-2000 and hard facing overlay on inside surfaces of pipes, elbows, tees, flanges, including fabrication and welding of Cladded Vessels involving these materials.
Crystals list of clients is extended to most of the reputed industrial houses in India to top global engineering companies like Aker Kvaerner, Bechtel, Bindal Agro, Dr. Reddys, GEA, Hindustan Petroleum, Indian Navy, Indian Oil, Jacobs, Larsen & Toubro, Mangalore Refineries, Mitsubishi Heavy Industries, Pfizer, Oswal Chemicals, Reliance Industries, Saint Gobain etc.
Crystals design office is located at Navi Mumbai, Maharashtra, India & manufacturing facility is located at M.I.D.C. Taloja, near Navi Mumbai. Contacts Telefax : +91-22-67939439
Our Dun & Bradstreet (D&B) D-U-N-S Number : 65-030-9276
November 2010
Mangalore Refinery and Petrochemicals Limited
Project Highlights : Design, Manufacture and Supply of 316L (Mo - 2.5% min.) Clad Pipe Spools consisting.
Carbon Steel Pipe Spools (Material : A516 Gr 70 + 316L) of size ranging from 10"NB to 28"NB and
Alloy Steel Pipe Spools (Material : A387 Gr.11 Cl.2 + 316L) of 24"NB size. Spools consisted of fittings and weld
overlay of flanges in respective cladding compositions. Consisted of single side full penetration butt welds,
100% radiography of weld seams, ultrasonic testing, PWHT and hydrotesting of pipe spools.
Inspection by : Jacobs H&G
April 2010
Oxygen Feed Mixer
Crystal has been regularly carrying out 'U' Stamp Jobs for our Clients.
One of the prestigious jobs was fabrication of Oxygen Feed Mixer (EOEG-MOC-T-09/335) for EOEG Plant of
Reliance Industries Limited, Nagothane, Maharashtra, India. Criticality was from maintaining desired cleanliness after
fabrication and testing, which itself required special cleaning procedure for O2 Environment.
The mixer has been successfully commissioned.
AIA : TUV Nord
December 2009
Development of Flange Guard & Protective Seal
Crystal has successfully developed Flange Guards and Protective Seals for Refinery Application. Flange Guards are required in Refineries to prevent leakages from bolted flange connections in case of an Accidental Fire. Due to fire, and subsequent heat, the bolted flange connections may fail. To prevent this from happening the flange guard ensures that the temperature of flanges does not rise beyond 100 deg. C for 1/2 hr. Crystal has already supplied Flange Guards & Protective Seals for Reliance Industries Ltd., Jamnagar
August 2009
Wet Scrubbing Systems with state-of-the-art Controls and Instrumentations for Pfizer, Navi Mumbai
Crystal commissions Two Numbers Wet Scrubbing Systems for Pfizer, Navi Mumbai in August 2009. Each system is with two stage gas scrubbing with state of the art Controls and Instrumentations
August 2009
Approved by Directorate of Steam Boilers
Crystal has now been Approved by Directorate of Steam Boilers, Maharashtra State, for Manufacturing of Pressure Vessels and Heat Exchangers as per Indian Boiler Regulations (IBR) - 1950.
July 2009
Successful execution of project for BPCL - Kochi Refinery
Crystal has successfully executed Project for Bharat Petroleum Corporation Ltd.(BPCL) - Kochi Refinery for suppply of 410S/316L Cladded Pipe Spools under Inspection of Engineers India Ltd.
Salient fFeatures of the project :
- Clad Material : A516 Gr 70 + 410S/316L
- Pipe Sizes : from 10"NB to 60"NB
- 100% radiography of weld seam, ultrasonic testing pipes, hydrotest of pipe spools
- Welding : Butt welding of pipe spools, overlay of 410S/316L on flanges and other components, dissimilar material welding between clad 410S/316L to 410S/316L.
The Project has been successfully commissioned.
May 2009
Successful execution of project for Bharat Oman Refinery
Crystal has successfully executed Project for Bharat Oman Refinery for suppply of 410S Cladded Pipe Spools under Inspection of Engineers India Ltd.
Salient Features of the Project :
- Clad Material : A516 Gr 70 + 410S
- Pipe Sizes : from 12"NB, 18"NB
- 100% radiography of weld seam, ultrasonic testing pipes, hydrotest of pipe spools
- Welding : Butt welding of pipe spools, overlay of 410S on flanges and other components, dissimilar material welding between clad 410S to 410S.
December 2008
ASME CODE U Stamp for Crystal, Taloja Works
Crystal has achieved yet another milestone in its endeavour to be one of the leading companies in the fabrication of pressure vessels, heat exchangers, columns and similar pressure retaining items.
Crystal has been awarded the Certificate of Authorization from the American Society of Mechanical Engineers (ASME) for Code Symbol 'U' for the manufacture of Pressure Vessels at our Taloja Works and Field Sites controlled by Taloja Works.
November 2009
Mr. Sadanand Shetty & Mr. Prithvi Hegde awarded international welding engineer diploma by International Institude Of Welding.
November 2009
Successful completion of running trial for waste water treatment plant for Reliance NMSEZ.
October 2008
Current Dun & Bradstreet (D&B) rating of Crystal : 2A1 Condition : Strong
September 2008
Crystal bags complete order for effluent treatment plant with SBR technology from Pfizer Ltd.
June 2008
Crystal installs first of its kind ETR welding machine in India for 3-Dimensional weld cladding.
January 2008
Crystal is now accredited with :
ISO 9001:2000 for Quality Management System.
ISO 14001:2004 for Environmental Management System.
OHSAS 18001:2007 for Occupational Health Safety Management System.
Accreditation is by SGS India Pvt Ltd
Prithvi Hegde
Director - Business Development and Engineering
Promoter Director of Crystal Industrial Syndicate Private Limited.
A Mechanical Engineer from the Manipal Institute of Technology with a Masters Degree in Financial Management from the Jamnal Bajaj Institute Of Management Studies.
Prithvi has extensive Experience (21 Years) in Project Management and Application Engineering in the field of Waste Water Treatment, Air Pollution Control and Welding Engineering.
He has held senior positions in reputed companies like the Tata group, Rallis India Limited and Crystal Industrial.
Sadanand Shetty
Director - Manufacturing and Finance
A Mechanical Engineer from the Manipal Institute of Technology having graduated with top honours from the University.
Sadanand has extensive Experience (21 Years) in Design, Detailed Engineering and Application Engineering in the field of Waste Water Treatment, Air Pollution Control and Welding Engineering.
He is a qualified welding engineer recognised by the International Institute Of Welding Engineers.
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